Plastic Injection Molding

Ex mould specializes in injection, insert, and overmolding of a wide range of plastic. From prototypes to high volume production, our state of the art equipment and facility gives us the flexibility to deliver precision molded products with rapid turnaround times. 

For over 11years, we’ve provided our customers with quality products and value added services. We offer complete project management services that leverage our years of experience manufacturing products for a wide array of applications.

As part of our plastic injection molding services, we provide insert molding and over molding services as well. Furthermore, we offer molding services for parts made from high strength composites that can be used to replace metal components. Ultrasonic welding, heat staking, pad printing, thread tapping, and assembling are some value added services that we provide.

Plastic Injection Molding Capabilities
Industry Focus
Aerospace
Automotive
Communication
Construction
Consumer Goods
Electrical
Electronic
Marine
Medical
Military
Optical
Industry Standards
ISO 9001:2008
International Organization for Standardization
Society of Automotive Engineers
UL
Underwriters Laboratories
Material
ABS
Acetal
Acrylic
Copolymer Polypropylene
Full range of custom compounded materials
HDPE/LDPE
Nylon
PEEK
PET
Polycarbonate
Polyester
Polypropylene
Polystyrene
Polyurethane
Thermoplastic
Ultem
Product Capabilities
Large Parts
Micro Parts
Miniature
Multi-Component
Small Parts
Mold Process Type High Press Tonnage
An Injection Molding Machine that exerts very high clamping forces. These machines are usually used to produce larger parts.
In-Mold Assembly (IMA)
Allows a metal insert to be embedded in a part in one operation for improved product structure and increased strength.
Solid
A process to manufacture solids parts that do not have any hollow cavities.
Additional Services
Assemblies
Engineering
Insert Molding/Over Molding
Mold Making
Product Development
Secondary Operations
Tooling/Mold Design
Turnkey
Ultra Sonic Welding/Pad Printing
Warehousing
Lead Time Quoted on job by job basis
Emergency services available
Rush Services Available
Production Volume
Specialty Production Shop
Low Volume
Small Runs
High Volume
Large Runs
File Formats AutoCAD (DWG)
BMP
Bit Mapped Graphics
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.
JPG or JEPG
Joint Photographic Experts Group
PDF
Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT)
Solid Works (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data
Shot Size
The maximum weight of plastic that can be displaced or injected by a single injection stroke. Generally expressed as ounces of polystyrene.
Min
1 g
Max
12 lbs.
Clamping Force
Min
22 tons
Max
1,000 tons
Number of Cavities
The number of cavities in the mold used to produce multiple products in one molding cycle.
Min
1 cavity
Max
96 cavities
Tolerance (+/-) Down to 0.001 in.


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